Infrastructure 

Perfect Spares Manufacturing Unit portfolio:

1. Casting

Our Casting division employs state-of-the-art foundry equipment, allowing us to create complex shapes and designs from various metals.   Each and every batch of casting is tested at the time of pouring as well as afterward completely in the in-house laboratory to maintain chemical composition, mechanical properties and metallographic of the end products so as to meet the exact requirement of metallurgical norms.  They are casted by centrifugal casting process so as to achieve compact structure and high strength as well as desired wear resistance, hardness and tensile strength.

Facilities:

• Induction furnaces for melting metals.
• Molding machines for shaping.
• Automated sand casting systems.

Process:

Molten metal is poured into molds, allowing it to cool and solidify. This method is ideal for producing intricate components with excellent surface finish while minimizing material waste.

2. Forging

We specialize in both open and closed die forging techniques to deliver best results by enhancing the mechanical properties of the metal components thus ensuring complete customer satisfaction.

Facilities:

• Hydraulic and mechanical presses.
• Forging hammers.
• Heat treatment ovens.

Process:

While the metal is hot, it is shaped through compressive forces resulting in superior strength and durability. The Forging process at Perfect Spares is meticulously controlled to ensure precision and quality.

3. Machining

At Perfect Spares, our Machining division is equipped with advanced CNC (Computer Numerical Control) machines, enabling us to achieve precise dimensions and tolerances.

Facilities:

• CNC lathes and milling machines.
• Multi-axis machining centers.
• Tooling and fixtures for various components.

Process:

At our Machining dvision, various operations such as Turning, Milling, Drilling, and Grinding are performed using high-end technology to transform raw materials into high-precision components tailored to customer specifications.

4. Inspection

Quality assurance is paramount at Perfect Spares. Our inspection department employs rigorous testing and verification protocols to ensure that only the best product reaches its valued customers. 

Facilities:

• Coordinate Measurement Machines (CMM).
• Non-destructive testing (NDT) equipment.
• Advanced measuring instruments.

Process:

Each component produced under the roof of Perfect Spares undergoes comprehensive inspections, including dimensional checks and material analyses. This ensures that every component adheres to the industry standards and client requirements.

5. Packaging

The packaging of our products is intelligently designed keeping in mind two prime requirements: protection of the components from any form of damage during transit and providing clear labeling for easy identification of the components.

Facilities:

• Automated packaging lines.
• Custom packaging solutions designed for specific products.
• Climate-controlled storage areas for sensitive items.

Process:

We make use of sturdy and durable materials and advanced packaging techniques to securely package our products. Each package is labeled with detailed information, including part numbers and handling instructions for easier identification and acknowledgment.

6. Storage and Warehousing

Our warehouse is well equipped with effective storage solutions which are critical for maintaining inventory and enabling quick access to products as well as maintaing the quality of the finished products.

Facilities:

• Modern warehousing with climate control.
• Inventory management systems for tracking and organization.
• Dedicated spaces for finished goods, raw materials, and components.

Process:

Raw material, storage and packaging material and final products are organized systematically to facilitate swift retrieval and processing. Our inventory management system ensures optimal stock levels and timely replenishment.